9400_GB_AZO_ManDos

AZO SYSTEMS

AZO ® ManDos – computer-assisted, manual dosing system

Digital brochure with additional features

ManDos - in use where precise manual weighing is required

Small and very small quantities such as colours, additives, flavourings or other recipe relevant ingredients have a major impact on the quality of a product. This is precisely why they must not enter the manufacturing process in an uncontrolled or undocumented manner. As economical automation of these components is often not possible –- either due to their consistency or the low, irregular demand – the operator-guided AZO ManDos manual weighing system offers a reliable and controlled solution.

Safe handling of critical small quantities: precise, documented, operator-guided

More about AZO ManDos

Why customers choose ManDos

• Gapless system integration: ManDos can be easily integrated into higher-level systems such as MES or ERP via interfaces. • Seamless documentation: Every work step and every weighing result is fully documented – for maximum traceability and reliable quality assurance. ManDos supports the operator in complying with the applicable EU regulations. • Operator identification and logging: Each work step is assigned to a specific operator and is logged. • Calibration check: ManDos regularly checks the scale calibration and creates a calibration log for quality assurance. • Clear labelling: Target containers are labelled to ensure clear identification during further processing. • Versatile weighing types: Various weighing types are available depending on customer requirements, such as batch or series weighing, absolute value or weighing against zero.

• Flexible use: ManDos can be operated as a stand-alone system or seamlessly integrated into a higher-level production control system – ideal for different production environments and process requirements. • Reliable raw material identification: The use of barcode or RFID readers ensures the correct identification of raw materials. This increases process reliability and protects product quality. • Guided operation for maximum safety: Consistent, intuitive operator guidance supports the user throughout the entire weighing process. The uniform operating concept on different devices reduces errors and ensures safe handling. • Independent master data management: ManDos has comprehensive functions for managing orders, recipes, articles, stock levels and calibration data – for structured and transparent processes.

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AZO has more than 30 years of experience in the field of manual weighing and the realisation of specific customer requirements. The software has been consistently developed over the decades and expanded to include numerous additional functions. Proven expertise in manual weighing - constantly evolving

2015

1991

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2025

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Video ManDos functions

Functionality that adapts to your processes Once an order has been started, the operator receives precise instructions on which component to weigh next. Raw materials can be reliably identified using a barcode or RFID reader. The specified target quantity is then manually dosed into a defined container. A clearly visible weight display and colour coded graphic bar help to ensure precise weighing within the permissible tolerances. Once all components have been weighed in one after the other, the finished container can be labelled if required. The entire weighing process, including all raw material data, is fully documented by the system – for maximum traceability and quality assurance.

ManDos guides the operator step by step through the entire weighing process – precisely, documented and safely within the tolerances.

User-friendly interface Consistent user guidance: Operating instructions supported by graphic displays guide the operator safely through the weighing process. Standardised display on different devices.

Video User guidance on mobile devices

Video Tolerance check

Precise dosing and weighing Maximum accuracy: The integrated tolerance check ensures that every quantity weighed is within the specified limits. Flexibility: ManDos supports both vertical/batch weighing and horizontal/side weighing. Versatility: Weigh whole containers and residual quantities with ease or use the function for negative weighing out of bags (tare). Visual progress monitoring: Track the weighing progress in real time, either positive from 0 to target weight or negative from target weight to 0. Multi-component weighing: ManDos enables simultaneous weighing of multiple components according to the recipe.

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Complete identification Product safety: Raw materials and target containers are identified using a barcode or

RFID reader. A plausibility check for raw material accuracy, usability of the raw material batch or shelf life is possible.

Clear labelling Simple labelling: The system enables the printing of a label with production-relevant data.

Reliable batch tracking: Labelling ensures clear and reliable identification of the target containers.

Flexible interfaces Smooth data exchange: ManDos can be seamlessly integrated into existing system landscapes. Module of the Kastor production control system: ManDos can be used within an AZO plant as a module of the Kastor production control system. This enables optimum integration into the production processes and ensures consistent workflows without media disruptions. Customised ERP interface: ManDos enables bidirectional data exchange with higher-level customer systems such as SAP S/4HANA. Manual entries are reduced and data consistency between production and administration is improved. Customised interfaces: ManDos offers customisable interface solutions – including OPC UA – for seamless, secure and future-proof integration into existing IT and production structures.

Seamless data storage and traceability Detailed batch protocols: ManDos documents all relevant production data in comprehensive batch protocols, ensuring complete traceability and full verification documentation – a clear advantage for audits and quality checks. Tracking and tracing: With ManDos, every batch can be tracked completely and precisely – even with manual operation. This increases product safety and simplifies root cause analyses in the event of a complaint.

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One system - as flexible as your requirements

ManDos is a modular system that combines hardware and software components such as scales, storage containers, work tables, aspiration systems, barcode/RFID readers and label printers in one integrated solution. This allows different requirements to be mapped flexibly and efficiently. Several ManDos workstations can be connected as a client-server system within a plant to enable parallel processing of customer orders. The software takes care of task distribution and consolidates all recorded data centrally – for consistent processes and a high level of transparency.

The ManDos system can be flexibly adapted to customer specific requirements.

Variants • Stationary • Mobile with mobile operating devices (tablet, PDA)

Variants

Raw material storage

Raw material storage • AZO small silos • Original packages

Logistics • Connection to automatic small parts warehouse possible

Modular system

Logistics

Scales

Environment • Dust extraction can be integrated for a clean working environment • Versions for Ex and non-Ex areas

Scales • Various scales such as table or floor scales can be connected • Scale drivers for many manufacturers are available

Environment

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Practical solutions for different requirements

ManDos is used across all industries – flexibly adaptable thanks to modular software architecture.

The required components are selected and combined according to the requirements profile. ManDos is successfully used in the production of plastics, chemicals and food, as well as in fully validated pharmaceutical production.

ManDos directly at the production line Removal from the original package. Direct addition to the mixer.

Seamless Documentation: Recording of all raw materials, logging of the weighing process and labelling of the target containers with printed labels.

Variable target containers Weighing directly into mixing containers. These can be identified and tracked.

Connection of different scales Both table and floor scales can be integrated into the ManDos system at the same time. Functions such as scale monitoring and calibration support system maintenance, especially in the pharmaceutical environment.

Storage in small silos The small silos are filled via a mobile hopper on the floor above.

Storage in small silos Weighing takes place directly from the small silos. A variety of raw materials can be stored and processed.

Video Weighing directly into mixing container

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9400 2095 GB

More than manual weighing – AZO offers the complete spectrum.

In addition to the operator-guided ManDos system, AZO offers a comprehensive portfolio of solutions for the automatic dosing, weighing and batching of small quantities in production processes. Whether manual, semi or fully automated: with AZO, you can rely on safe, precise and sustainable solutions from a single source.

More about small ingredients automation

Talk to us! We will find the right solution for your requirements.

AZO GmbH & Co. KG D-74706 Osterburken Tel. +49 6291 92 0 azo-group@azo.com www.azo.com

We Love Ingredients.